Custom Bag Printing & Branding Studio Rotary Screen, Digital CMYK, Metallic Foil Stamping, 3D Puff & Rayon Embroidery
High-precision industrial rotary screen printing, vibrant CMYK digital heat transfer, luxury metallic gold foil stamping, and non-toxic AZO-free reactive dyeing. Factory-direct wholesale manufacturing with direct Kolkata Port FOB dispatch for corporate branding, retail packaging, and export merchandise worldwide.
The Science of Natural Fiber Printing: Micron-Accurate Registration
Printing on textured coarse jute and organic cotton canvas requires specialized formulation chemistry. Discover our high-opacity water-based ink systems, computerized screen tensioning, and precision thermal curing.
Eco-Safe Water-Based Inks
Formulated with 100% non-toxic, AZO-free water-based pigments certified under European REACH Annex XVII and US CPSIA. Zero heavy metals, skin-safe for infant accessories, and compliant with organic food contact packaging standards.
Micron-Accurate Tensioning
High-grade Swiss polyester monofilament mesh screens pneumatically tensioned to 28-32 N/cm. Eliminates stencil deflection and ensures multi-color registration variance remains strictly within ±0.5mm across extended production runs.
160°C Infrared Tunnel Curing
Every printed piece passes through calibrated automated infrared conveyor ovens at 160°C. Thermal cross-linking anchors pigment binders deep into the yarn core, ensuring ISO 105-X12 Grade 4.5+ wash fastness with zero flaking or cracking.
6 Advanced Printing & Branding Methods
From sharp single-color brand silhouettes to photographic CMYK prints and luxury metallic foils, our Bally Howrah mill delivers flawless Pantone matching on natural textured fibers.
Precision Silkscreen Printing
Spot Pantone · High Pigment SaturationManual 60-ft table silkscreen printing engineered with custom high-mesh screens for razor-sharp edge lines on porous jute weave.
- Pigment base: Water-soluble AZO-free textile inks
- Resolution: Up to 65 LPI screen frequency
- Wash-fastness: Grade 4-5 certified rating
- Best for: Retail branding, slogans & solid color vector logos
Digital HD / CMYK Transfer
Full Color · Gradient IllustrationsDirect-to-fabric CMYK printing reproducing complex multi-tonal botanical artwork, fine gradients, and full photographic color reproduction.
- Print engine: High-resolution piezo drop-on-demand
- Color gamut: Unlimited CMYK full photographic spectrum
- Pre-treatment: Smooth primed cotton or juco surface recommended
- Best for: Fine art, watercolor landscapes, and commemorative events
Hot Stamp Metallic Foil
Gloss Gold, Silver, Copper & Rose FoilThermo-compressed luxury metallic foil bonding creating a mirror-sheen reflection that elevates boutique totes, wine gift sacks, and VIP gift packaging.
- Bonding method: High-pressure precision heated brass die
- Available finishes: Polished Gold, Frosted Silver, Copper, Rose Gold
- Durability: Non-flaking industrial hot-melt adhesive
- Best for: Luxury fashion brands, cosmetic packaging & corporate summits
Water-Based Eco Inks
AZO-Free · Zero Heavy MetalsEco-friendly water-based paste that penetrates directly into natural plant fibers, leaving a soft breathable finish safe for groceries and produce.
- Chemical compliance: Zero PVC, phthalates, and formaldehyde
- Odor profile: Completely neutral and non-toxic
- Substrates: Natural unbleached jute, organic GOTS cotton
- Best for: Organic supermarkets, farmer markets, and eco campaigns
Tactile 3D Puff Print
Raised Texture · Dimensional FeelSpecialized thermal expanding ink compound that rises during controlled oven curing, producing an engaging embossed tactile sensation.
- Expansion profile: 0.8mm to 1.5mm uniform relief
- Feel: Velvety matte tactile rubberized grip
- Durability: High-tensile elasticity resists washing cracks
- Best for: Youth streetwear labels, varsity graphics, and artisanal brands
Continuous Roll Printing
All-Over Patterns · High OutputEdge-to-edge roll-to-roll seamless repeat printing on raw unstitched fabric rolls before high-speed computerized cutting and stitching.
- Repeat size: 64cm repeat cylinder circumference
- Coverage: 100% full bleed seamless continuous roll surface
- Efficiency: Ultra-low per-unit cost on high volume container programs
- Best for: Supermarket branded repetitive patterns & bespoke textiles
Branding Reusable Bags For World-Class Brands
We engineer custom printed bags for retail chains, luxury cosmetics, gourmet roasters, and multinational agencies across 28+ countries.
Retail & Supermarkets
High-volume barcode screen printing, moisture-proof food grade lamination, and rugged gussets engineered for repeated grocery loading.
Fashion & Boutiques
Metallic hot foil stamping, custom dyed organic webbing handles, and elegant interior pocket monograms for premium retail purchases.
Corporate Events & PR
Razor-sharp multi-color vector logos, 24-hour virtual 3D mockups, and express air courier sampling for conference launch deadlines.
Gourmet Food & Wine
Heavy canvas structural reinforcement, padded internal bottle dividers, and AZO-free water-based inks safe for dry pantry storage.
Artwork Specifications & AQL 2.5 Standards
Rigorous pre-press vector validation, substrate-specific line weight calculations, and certified laboratory wash-fastness benchmarks.
We require native vector files in .AI, .EPS, .PDF, or .SVG format with all fonts converted to outlines/curves. Raster images for CMYK heat transfers must be 300+ DPI minimum at 100% final scale.
Cotton and Canvas maintain crisp detail down to 0.5pt (0.18mm). Coarse natural jute requires minimum 1.0pt (0.35mm) line thickness to bridge fiber crevices without ink feathering.
All printed lots undergo electronic Crockmeter rub testing under ISO 105-X12. Dry rub achieves Grade 4.5+ and wet rub Grade 4.0+, ensuring zero color crocking onto light-colored clothing.
Receive a complimentary photorealistic 3D virtual proof illustrating your artwork at 1:1 scale on your chosen bag silhouette, complete with verified Pantone ink formula codes.
Pair Custom Printing With Our Export Collections
Our Bally Howrah printing facility customizes all our natural textile bags to your exact design specifications.
Jute Bags
Heavy-duty laminated golden jute shoppers with high-opacity spot color printing.
Explore Jute Silhouettes →
Juco Bags
75:25 fine blended weave offering a smooth canvas for razor-sharp typography and foil.
Explore Juco Silhouettes →
Cotton Bags
GOTS-certified lightweight organic cotton tote bags tailored for trade show giveaways.
Explore Cotton Silhouettes →
Canvas Bags
Heavy duck canvas built for photorealistic digital CMYK heat transfers and 3D puff print.
Explore Canvas Silhouettes →Global Shipping & Freight Packaging
Direct international dispatch from Kolkata Port (Syama Prasad Mookerjee Port) with full export documentation.
Pre-Production Samples
We produce physical strike-off counter samples with your custom print and dispatch via DHL / FedEx within 3-5 business days for final tactile and color sign-off.
Seaworthy Export Packing
Every printed lot is packed with moisture-barrier poly liners and food-grade silica desiccant sachets to guarantee 0% humidity, ink offsetting, or mildew during oceanic transit.
FOB & CIF Shipping Terms
Direct factory loading with container stuffing at Kolkata Port. We quote transparent FOB Kolkata, CIF destination seaports, and air express DDP options.
Export Compliance Docs
Complete export paperwork including Certificate of Origin (COO), Commercial Invoice, Packing List, Fumigation, and GOTS / REACH toxicological declarations.
Request Print Quote & 3D Virtual Proof
Direct-from-mill FOB/CIF rates for container loads and custom branded bulk orders.
Get Wholesale Price Quotation
Send your vector artwork, target bag silhouette, and order quantity. Our production team evaluates fabric compatibility, mixes Pantone ink formulas, and responds within 24 hours.
Frequently Asked Questions
Key technical details on vector file formats, substrate color matching, sampling, and wash longevity.